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July 31, 2012

Fabric inspection Faults and their causes



Defects

Causes

Holes

Bad needle, take down mechanism too tight, high tension on yarn, bad yarn needle too tight in their slots, dial height too low or too high, badly tied knots, improper stitch setting.

Drop stitches

Takedown mechanism too loose, defective needles, too loose yarn tension not sufficient, wrong needle timing set, needle tricks closed.

Vertical lines

Defective needle, dirt in needle slots, needle too loose or too tight in the tricks, needles not enough lubricated.

Soiled yarn

Contamination of cones due to miss handling, knot tying with dirty hand.

Rust mark

Rusty needle, rust in tricks.

Slub

Broken filaments being pushed back along the thread line excessive tails of knitter knot.

Loop distortion

Bad and bent needles, bent trick walls, uneven yarn tension, needle timing set wrong, yarn carriers set wrong.


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