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Showing posts with label Knitting. Show all posts
Showing posts with label Knitting. Show all posts

July 31, 2012

Difference between Rib, interlock and plain

Comparison among plain single jersey, plain rib and plain interlock fabric:


points
Plain s/j fabric
Plain rib fabric
Plain interlock fabric
1.appearance
Face and back side are different
Face and back side are identical
Face and back side are same
2.visibility of Wales
Clearly visible on the face side
Face and back side are identical.
Wales of each side are exactly opposite to each other and locked together
                                      
3.extensibility
Widthwise extensibility is twice than lengthwise extensibility
Width and lengthwise extensibility is twice than single jersey
Elongation is same as single jersey                                           
4.curling tendency
Curling occurs at the edges
No curling tendency
No curling tendency
5.thickness
Approximately  twice of yarn diameter
Approximately twice than single jersey
twice than single jersey
7.series of loops
One series of knitted loop for per course
Two series of loops
Two series of loops
8. Derivatives
Single lacoste ,Double lacoste.,Single pique,Polo pique/Double pique,Two thread fleece,Three thread fleece,French terry etc.
2×2 rib,Half cardigan or royal rib,Full cardigan or polka rib,Swiss double pique,French double pique
Single pique or cross tucks interlock,Jersey cord.Eight lock.


Comparison between RIB and INTERLOCK circular knitting machine:

RIB
Interlock
1.Rib has vertical cord appearance
1.it has the technical face of plain fabrics on both sides
2.one type of latch needle is used
2.two types of latch needle is used.
3.one feeder is used at yarn feeding
3.at least two feeders are used
4.relaxation is less
4.more relaxation
5.Dial and cylinder needles are opposite but placed in same sequence.
5. Dial and cylinder needles are opposite and alternatively placed
6.it is not so thick and heavy structure
6. it is so thick and heavy structure
More production rate
7. less production rate
8.used to produce tops of socks, cuffs ,sleeves ,bottom edges of sweaters ,knit hats, means hosiery
8.used to produce underwear, shirts, suits, trousers suits, sports wear, dress

Fabric inspection Faults and their causes



Defects

Causes

Holes

Bad needle, take down mechanism too tight, high tension on yarn, bad yarn needle too tight in their slots, dial height too low or too high, badly tied knots, improper stitch setting.

Drop stitches

Takedown mechanism too loose, defective needles, too loose yarn tension not sufficient, wrong needle timing set, needle tricks closed.

Vertical lines

Defective needle, dirt in needle slots, needle too loose or too tight in the tricks, needles not enough lubricated.

Soiled yarn

Contamination of cones due to miss handling, knot tying with dirty hand.

Rust mark

Rusty needle, rust in tricks.

Slub

Broken filaments being pushed back along the thread line excessive tails of knitter knot.

Loop distortion

Bad and bent needles, bent trick walls, uneven yarn tension, needle timing set wrong, yarn carriers set wrong.


Difference between weaving and knitting





Topics
                       Weaving
                   knitting
1.Definition
The fabric forming process by interlacement of warp threads.
The fabric forming process by intermeshing of loops.
2.Elasticity
Very less or no elasticity.
The fabric shows high amount of stretch and elasticity due to loop structure.
3.Dimentional stability
Good dimensional stability which causes less shrinkage.
Less dimensional stability
4.Durability
More durable
Less durable than woven Fabrics.
5.Moisture absorption

The fabric absorbs less moisture

The knitted fabrics absorb more moisture because of their loose construction.
6.Slacking and low sening
The fabric provides good stability due to intersecting of yarns at right angle.
It creates problem after wearing for along time.
7.Air permeability
Air is less permeable due to compact construction woven fabric.
Air permeability is more due to voluminous structure of knitted fabric.
8.Crease
woven fabrics are more inclined to crease .So ironing and iron retention  are better knitted fabric.
Knitted fabrics are more resistant to crease. So it requires no ironing.
9.Production cost
 Production cost is more due to warp preparation and desizing process
Production cost is less due to modest manufacturing process.
10.Yarn
TPI of yarn is comparatively higher than knitting yarn.
TPI of yarn is comparatively lower than woven fabric.

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